Nissan 200SX S13 silhouetteS13

Parts Diagrams

Exploded views and component parts lists from the service manual — 66 diagrams across 14 sections, 806 individual parts

66 diagrams

General Information

GI3 diagrams

Engine Mechanical

EM5 diagrams
OUTER COMPONENT PARTS

OUTER COMPONENT PARTS

Exploded view of outer component parts for CA18DET engine including intake manifold collector, throttle chamber, fuel injectors, rocker cover, ignition coil, spark plugs, alternator, crank angle sensor, exhaust components, oil filter, oil pressure switch, and starter motor with torque specifications.

33 partsFig. fig1
Intake manifold collector · Gasket · Throttle chamber · Gasket · Collector cover · Gasket · Fuel tube · Gasket
TIMING BELT

TIMING BELT

Exploded diagram of timing belt system components including camshaft sprockets, tensioner pulley, idler pulley, crankshaft sprocket, front and rear sprocket plates, front and rear timing belt covers, crank angle sensor, and associated fasteners with torque specifications.

10 partsFig. fig1
Crank angle sensor · Camshaft sprocket · Rear timing belt cover · Tensioner pulley · Idler pulley · Front timing belt cover · Rear sprocket plate · Crankshaft sprocket
CYLINDER HEAD

CYLINDER HEAD

Exploded view of cylinder head assembly showing camshaft, cam brackets, cam bracket bolts, rear oil seal, front oil seal, hydraulic valve lifter, valve cotter, valve spring, spring retainer, valve oil seal, valve, washer, cylinder head bolt, cylinder head gasket, and cylinder head body with torque spec for cam bracket bolt.

15 partsFig. fig1
Rear oil seal · Cam bracket bolt · Camshaft · Cam bracket · Front oil seal · Hydraulic valve lifter · Valve cotter · Spring retainer
TURBOCHARGER — Removal and Installation

TURBOCHARGER — Removal and Installation

Exploded diagram of turbocharger assembly showing all components with torque specifications: air inlet, gaskets, oil delivery tube, oil return tube, lock plate, water outlet tube, exhaust gas sensor, exhaust outlet, and turbocharger body

9 partsFig. fig1
Air inlet · Gasket · Oil delivery tube · Lock plate · Water outlet tube · Exhaust gas sensor · Turbocharger · Oil return tube
CYLINDER BLOCK

CYLINDER BLOCK

Exploded view of cylinder block assembly including water pump, oil pump, pistons, crankshaft, main bearings, flywheel/drive plate, oil pan, and associated gaskets and seals with torque specifications

27 partsFig. fig1
Cylinder block · Rear oil seal retainer · Gasket · Rear oil seal · Water pump · Gasket · Snap ring · Connecting rod bearing

Engine Lubrication & Cooling Systems

LC10 diagrams
ENGINE LUBRICATION SYSTEM — Oil Pump (Cont'd) — DISASSEMBLY AND ASSEMBLY

ENGINE LUBRICATION SYSTEM — Oil Pump (Cont'd) — DISASSEMBLY AND ASSEMBLY

Exploded view of oil pump assembly showing oil pump body, cover, inner gear, outer gear, regulator valve set components (regulator valve, O-ring, spring, washer, cap) with torque values for cover bolts and cap.

9 partsFig. fig1
Oil pump body · Cover · Inner gear · Outer gear · Regulator valve · O-ring · Spring · Washer
ENGINE LUBRICATION SYSTEM — Oil Pump (Cont'd), Oil Jet, Turbocharger

ENGINE LUBRICATION SYSTEM — Oil Pump (Cont'd), Oil Jet, Turbocharger

Exploded view of oil pump regulator valve assembly showing spring, washer, regulator valve, and cap

4 partsFig. fig1
Spring · Washer · Regulator valve · Cap
ENGINE LUBRICATION SYSTEM — Oil Pump (Cont'd), Oil Jet, Turbocharger

ENGINE LUBRICATION SYSTEM — Oil Pump (Cont'd), Oil Jet, Turbocharger

Diagram of turbocharger oil inlet tube, oil outlet tube, gasket, and turbocharger with torque specifications for all fasteners

4 partsFig. fig4
Oil inlet tube · Turbocharger · Gasket · Oil outlet tube
ENGINE LUBRICATION SYSTEM — Oil Cooler

ENGINE LUBRICATION SYSTEM — Oil Cooler

Exploded view of oil cooler assembly showing oil cooler cover, O-ring, oil cooler stud, oil cooler, gaskets, oil cooler support, and mounting bolt with torque specifications.

8 partsFig. fig1
Oil cooler cover · O-ring (under oil cooler cover) · Oil cooler stud · Oil cooler · O-ring (between oil cooler and oil cooler support) · Gasket (between oil cooler support and engine) · Oil cooler support · Mounting bolt (oil cooler support)
ENGINE COOLING SYSTEM — Cooling Circuit & Water Pump Removal and Installation

ENGINE COOLING SYSTEM — Cooling Circuit & Water Pump Removal and Installation

Exploded parts diagram of water pump assembly showing water pump, gasket, and torque specification of 16-20 N·m (1.6-2.0 kg·m, 12-14 ft·lb) for mounting bolts.

2 partsFig. fig4
Water pump · Gasket
ENGINE COOLING SYSTEM — Radiator

ENGINE COOLING SYSTEM — Radiator

Exploded view of radiator assembly components including radiator cap, upper hose, lower hose, drain plug, rubber mounting, reservoir tank, and radiator shroud with torque specifications.

7 partsFig. SLC208A
Radiator cap · Radiator upper hose · Radiator lower hose · Radiator drain plug · Radiator rubber mounting · Reservoir tank · Radiator shroud
Engine Cooling System — Radiator (Aluminum type)

Engine Cooling System — Radiator (Aluminum type)

Exploded view of aluminum type radiator showing upper tank, sealing rubber, core, lower tank, oil cooler securing nut, conical washer, washer, O-ring, and oil cooler (A/T model only)

10 partsFig. fig1
Upper tank · Sealing rubber · Core · Sealing rubber · Oil cooler securing nut · Conical washer · Washer · O-ring
ENGINE COOLING SYSTEM — Radiator (Aluminum type)(Cont'd)

ENGINE COOLING SYSTEM — Radiator (Aluminum type)(Cont'd)

Exploded diagram of oil cooler assembly showing Oil cooler, O-ring, Washer, Conical washer, Nut, and Lower tank; inset shows correct orientation of conical washer

6 partsFig. fig3
Oil cooler · O-ring · Washer · Conical washer · Nut · Lower tank
ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM

Cooling fan disassembly and assembly diagram showing fan, fan coupling, water pump pulley with torque specs

3 partsFig. fig2
Fan coupling · Water pump pulley · Fan
ENGINE COOLING SYSTEM

ENGINE COOLING SYSTEM

Turbocharger water inlet and outlet tube assembly diagram with torque specifications

3 partsFig. fig4
Water inlet tube · Turbocharger · Water outlet tube

Engine Fuel & Emission Control System

EF & EC4 diagrams

Engine Control, Fuel & Exhaust System

FE3 diagrams

Clutch

CL5 diagrams
CLUTCH SYSTEM

CLUTCH SYSTEM

Exploded view of the complete clutch system including pedal assembly, master cylinder, clutch disc, clutch cover, release bearing, withdrawal lever, operating cylinder, and related hardware with torque specifications.

17 partsFig. fig1
Pedal bracket · Return spring · Lock nut · Pedal stopper · Snap pin · Clutch pedal · Clevis pin · Fulcrum pin
Hydraulic Clutch Control — Clutch Master Cylinder

Hydraulic Clutch Control — Clutch Master Cylinder

Exploded view of clutch master cylinder assembly showing all components with labels, torque specs, and lubrication notes.

14 partsFig. fig1
Reservoir cap · Reservoir · Reservoir band · Cylinder body · Packing · Valve stopper · Return spring · Piston cup
Hydraulic Clutch Control — Clutch Master Cylinder (Cont'd) & Operating Cylinder

Hydraulic Clutch Control — Clutch Master Cylinder (Cont'd) & Operating Cylinder

Exploded view of the operating cylinder assembly showing push rod, dust cover, bleeder screw, operating cylinder body, piston assembly, piston spring, piston cup, and rubber grease application points.

7 partsFig. fig1
Push rod · Dust cover · Bleeder screw · Operating cylinder · Piston spring · Piston assembly · Piston cup
CLUTCH RELEASE MECHANISM

CLUTCH RELEASE MECHANISM

Exploded/assembly diagram of clutch release mechanism showing dust cover, withdrawal lever, retainer spring, holder spring, release sleeve, release bearing, and transmission bell housing. Grease application points marked with lithium-based grease including molybdenum disulphide symbol.

6 partsFig. fig1
Dust cover · Withdrawal lever · Retainer spring · Holder spring · Release sleeve · Release bearing
CLUTCH DISC AND CLUTCH COVER

CLUTCH DISC AND CLUTCH COVER

Exploded view of flywheel, clutch disc, clutch cover assembly with callouts for components and torque specification for clutch cover securing bolt

4 partsFig. fig1
Flywheel · Clutch disc · Clutch cover · Clutch cover securing bolt

Manual Transmission

MT14 diagrams
REMOVAL AND INSTALLATION

REMOVAL AND INSTALLATION

Diagram of transmission bell housing bolt locations numbered 1-5, with legend indicating M/T to engine bolts and Engine (gusset) to M/T bolts

6 partsFig. fig3
M/T to engine bolt position 1 · M/T to engine bolt position 2 · M/T to engine bolt position 3 · M/T to engine bolt position 4 · M/T to engine bolt position 5 · Engine (gusset) to M/T
MAJOR OVERHAUL — Case Components

MAJOR OVERHAUL — Case Components

Exploded diagram of manual transmission case components including dust cover, oil seal, seal lip, reverse check sleeve, rear extension, bearing retainer, bearing, adapter plate, transmission case, front cover, gasket, oil seal, seal lip, filler plug, drain plug, neutral switch, and reverse lamp switch with torque specifications.

18 partsFig. fig1
Dust cover · Oil seal · Seal lip · Reverse check sleeve · Rear extension · Bearing retainer · Bearing · Adapter plate
Major Overhaul — Gear Components

Major Overhaul — Gear Components

Exploded diagram of manual transmission gear components for European-spec 1989 Nissan 200SX (S13), showing mainshaft, countershaft, reverse idler shaft, all gears, synchronizers, bearings, snap rings, and associated hardware with part callouts.

71 partsFig. fig1
Washer · Baulk ring · 3rd main gear · Needle bearing · Snap ring ★ · Pilot bearing · Snap ring · Shifting insert
Major Overhaul — Gear Components (Cont'd)

Major Overhaul — Gear Components (Cont'd)

Exploded diagram of manual transmission gear components (except for Europe) showing mainshaft, countershaft, reverse idler shaft, and all associated gears, bearings, synchronizers, snap rings, and hardware with torque specifications for mainshaft lock nut and countershaft lock nut.

73 partsFig. fig1
Washer · Snap ring ★ · Pilot bearing · Snap ring · Main drive gear ball bearing · Washer · Snap ring ★ · Main drive gear
Shift Control Components

Shift Control Components

Exploded diagram of shift control components for manual transmission, showing all shift rods, forks, springs, balls, pins, control lever, boot assembly, and related hardware with torque specifications.

38 partsFig. fig1
Control lever · Upper boot retainer · Boot · Lower boot retainer · Snap ring · Socket · Spring · Return spring plug
ASSEMBLY — Gear Components (Cont'd)

ASSEMBLY — Gear Components (Cont'd)

Synchronizer cone and inner baulk ring assembly detail

2 partsFig. fig1
Synchronizer cone · Inner baulk ring
ASSEMBLY — Gear Components (Cont'd)

ASSEMBLY — Gear Components (Cont'd)

Outer baulk ring detail

1 partFig. fig2
Outer baulk ring
ASSEMBLY — Gear Components (Cont'd)

ASSEMBLY — Gear Components (Cont'd)

3rd & 4th synchronizer assembly — rear side view showing coupling sleeve, synchronizer hub, shifting insert, and spread spring

4 partsFig. fig3
Coupling sleeve · Synchronizer hub · Shifting insert · Spread spring
ASSEMBLY — Gear Components (Cont'd)

ASSEMBLY — Gear Components (Cont'd)

O.D. synchronizer assembly showing shifting insert, shifting insert spring, O.D. (5th) synchronizer hub, and reverse main gear — front view

4 partsFig. fig4
Shifting insert spring · Shifting insert · Reverse main gear · O.D. (5th) synchronizer hub
ASSEMBLY — Gear Components (Cont'd)

ASSEMBLY — Gear Components (Cont'd)

Main shaft assembly showing 1st gear thrust washer installation

1 partFig. fig5
1st gear thrust washer
Assembly — Gear Components (Cont'd)

Assembly — Gear Components (Cont'd)

3rd & 4th synchronizer assembly components: coupling sleeve, synchronizer hub, shifting insert, spread spring — rear side view

4 partsFig. fig4
Coupling sleeve · Synchronizer hub · Shifting insert · Spread spring
ASSEMBLY — Gear Components (Cont'd)

ASSEMBLY — Gear Components (Cont'd)

Sub-gear components: sub-gear, sub-gear spring, and sub-gear bracket on counter drive gear

3 partsFig. fig3
Sub-gear · Sub-gear spring · Sub-gear bracket
ASSEMBLY — Case Components (Cont'd)

ASSEMBLY — Case Components (Cont'd)

Diagram showing distance A from bearing surface to transmission case, with callouts for: 1 Transmission case, 2 Counter gear front bearing, 3 Counter gear

3 partsFig. fig1
Transmission case · Counter gear front bearing · Counter gear
SERVICE DATA AND SPECIFICATIONS (S.D.S) — Inspection and Adjustment (Cont'd)

SERVICE DATA AND SPECIFICATIONS (S.D.S) — Inspection and Adjustment (Cont'd)

Cross-section diagram of counter front bearing area showing transmission case (1), counter gear front bearing (2), and counter gear (3), with dimension A indicating distance from bearing surface to transmission case.

3 partsFig. fig1
Transmission case · Counter gear front bearing · Counter gear

Automatic Transmission

AT3 diagrams

Propeller Shaft & Differential Carrier

PD2 diagrams

Front Axle & Front Suspension

FA3 diagrams

Rear Axle & Rear Suspension

RA4 diagrams
REAR AXLE AND REAR SUSPENSION

REAR AXLE AND REAR SUSPENSION

Exploded/assembly diagram of rear axle and rear suspension showing all major components with torque specifications

11 partsFig. fig1
Spring upper seat · Dust cover · Coil spring · Shock absorber · Lower link · Stabilizer bar · Suspension member · Drive shaft
REAR AXLE — Wheel Hub and Axle Housing

REAR AXLE — Wheel Hub and Axle Housing

Exploded view of rear axle wheel hub and axle housing assembly showing all components with torque specifications

14 partsFig. fig1
Wheel bearing lock nut · Insulator · Adjusting cap · Cotter pin · Bushing · Axle housing · Drive shaft · Bushing
REAR AXLE — Drive Shaft

REAR AXLE — Drive Shaft

Exploded view of rear drive shaft assembly showing side flange, drive shaft, cotter pin, insulator, adjusting cap, and torque values

5 partsFig. fig1
Side flange · Drive shaft · Cotter pin · Insulator · Adjusting cap
REAR SUSPENSION — Exploded view with tightening torques

REAR SUSPENSION — Exploded view with tightening torques

Full-page exploded view of the rear suspension assembly. Shows suspension member and bar / member stay on the left; differential and stabilizer with bushings, connecting rod and adjusting cap below; coil spring, upper plate / spring seat / rubber seat / bushing / dust cover / shock absorber stack on the right; lower arm in the centre with upper-link rear above; drive shaft running into the axle assembly. Each fastener is labelled with a tightening torque in N·m (kg-m, ft-lb). The X symbol next to a torque value marks non-reusable fasteners.

23 partsFig. fig1
Upper link rear · Suspension member · Bar · Member stay · Differential carrier assembly · Stabilizer bar · Stabilizer bushing · Connecting rod

Steering System

ST1 diagram

Heater & Air Conditioner

HA2 diagrams

Electrical System

EL7 diagrams
STARTING SYSTEM — Starter — Construction (S114-523)

STARTING SYSTEM — Starter — Construction (S114-523)

Exploded view of the S114-523 reduction-gear starter motor. Components from rear to front: magnetic switch assembly (with adjusting plate 0.5/0.8 mm thickness, spring), center bracket (P), planetary gear set + internal gear, pinion shaft, washer, dust cover, rear cover, brush holder + armature, yoke assembly, center bracket (A), gear case, pinion assembly with E-ring, shift lever, dust cover. Through-bolt extends along the body. Torque callouts: 7.4–9.8 N·m (0.75–1.00 kg-m, 5.4–7.2 ft-lb), 1.7–2.4 (0.17–0.24, 1.2–1.7), 4.9–6.4 (0.50–0.65, 3.6–4.7), 6.4–8.3 (0.65–0.85, 4.7–6.1).

19 partsFig. fig1
Magnetic switch assembly · Adjusting plate (0.5 / 0.8 mm thickness) · Center bracket (P) · Internal gear (planetary) · Planetary gear set · Pinion shaft · Washer · Spring
STARTING SYSTEM — Starter — Construction (Cont'd) — M1T71481

STARTING SYSTEM — Starter — Construction (Cont'd) — M1T71481

Vertical exploded view of the M1T71481 starter (Mitsubishi-style, also reduction-type with planetary stage). Components top → bottom: through-bolt, rear cover, brush holder with brush (−) and brush (+) and brush spring, armature, yoke, ball, packing, planetary gear, magnetic switch assembly, adjusting plate (0.25/0.50 mm thickness), shaft, internal gear, packing, plate, shift lever, sleeve bearing, pinion stopper, pinion assembly, stopper clip, gear case. Through-bolt torque 40–68 N·m (4.1–6.9 kg-m, 30–50 ft-lb); planetary-gear torque 10–12 N·m (1.0–1.2 kg-m, 7–9 ft-lb).

22 partsFig. fig1
Through-bolt · Rear cover · Brush holder · Brush (−) · Brush (+) · Brush spring · Armature · Yoke
CHARGING SYSTEM — Alternator — Construction / Disassembly

CHARGING SYSTEM — Alternator — Construction / Disassembly

Exploded view of alternator A2T14694 showing all major components: pulley assembly, front cover, bearing retainer, front bearing, rotor, rear bearing, rear cover, diode assembly, IC voltage regulator assembly, stator, and through-bolt with torque specifications.

11 partsFig. fig1
Pulley assembly · Front cover · Bearing retainer · Front bearing · Rotor · Rear bearing · Rear cover · Diode assembly
CHARGING SYSTEM — Alternator — Construction (A2T14694) + Disassembly + Rotor Slip-Ring Check

CHARGING SYSTEM — Alternator — Construction (A2T14694) + Disassembly + Rotor Slip-Ring Check

A2T14694 alternator exploded view. Front cover with through-bolt + bearing retainer + front bearing → rotor → rear bearing → rear cover with diode assembly + IC voltage regulator assembly. Pulley assembly attaches to rotor shaft (pulley nut torque 83–108 N·m / 8.5–11 kg-m / 61–80 ft-lb). Stator shown separately. Through-bolt torque 3.9–5.4 N·m (0.40–0.55 kg-m, 2.9–4.0 ft-lb).

11 partsFig. fig1
Through-bolt · Pulley assembly · Front cover · Front bearing · Bearing retainer · Rotor · Rear bearing · Rear cover
HEADLAMP — Constructions

HEADLAMP — Constructions

Exploded view of retractable headlamp assembly showing all major components: Finisher, Headlamp, Headlamp bracket, Headlamp motor, Link A, Link B, Lid, Protector, and their assembly relationships.

8 partsFig. SEL391L
Finisher · Headlamp · Headlamp bracket · Headlamp motor · Link A · Link B · Lid · Protector
HEADLAMP — Constructions

HEADLAMP — Constructions

Headlamp + retractor mechanism exploded view: headlamp motor with link A and link B, headlamp bracket bolted to body, headlamp bulb-and-reflector unit, lid (cover panel), protector strip, finisher (decorative bezel) on outside.

8 partsFig. fig1
Headlamp motor · Link A · Link B · Lid (cover panel) · Protector · Headlamp bracket · Headlamp (bulb + reflector unit) · Finisher (outer bezel)
WIPER AND WASHER

WIPER AND WASHER

Wiper pivot point position diagram for L.H.D. and R.H.D. models with dimensional callouts, and clearance L1 illustration at lower windshield molding

8 partsFig. fig2
Pivot point *1 · Pivot point *2 · Pivot point *3 · Pivot point *4 · Dimension *5 · Dimension *6 · Dimension *7 · Dimension *8

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