S13S13

Assembly — Gear Components (Cont'd) / Shift Control Components

MT-23prose procedure
Continued from MT-22

Gear Components (Cont'd)

Gear Components Assembly (Cont'd)

  1. 9
    Tighten countershaft lock nut.
    Always use new lock nut.
    Torque wrench length vs. reading/setting torque chart. Shows tool at 0.10 m (0.33 ft) offset with torque wrench length L m (ft) on X-axis ranging from 0.4 to 0.8 m (1.5 to 2.5 ft). Y-axis shows reading torque C in ft-lb and N-m (kg-m). Chart shows upper limit line, lower limit line, and converted torque shaded region. Y-axis values: 108(11), 118(12), 127(13), 137(14), 147(15), 157(16) N-m with approximate ft-lb equivalents (80), (90), (100), (110).
    SMT004A
  2. 10
    Stake mainshaft lock nut and countershaft lock nut with a punch.
    Photographs of Mainshaft and Countershaft assemblies after staking lock nuts with a punch.
  3. 11
    Measure gear end play. For the description, refer to DIS-ASSEMBLY for Gear Components.

Shift Control Components

Shift Control Components Assembly

  1. 1
    Install shift rods, interlock plunger, interlock balls and check balls.
    Diagram showing shift rod arrangement: Fork rod (1st & 2nd), Fork rod (3rd & 4th), Interlock plunger, Interlock ball, Check ball, Fork rod (O.D. & Rev.)
    SMT992
  2. 1a
    1st-2nd shift fork
    Photograph showing mainshaft and countershaft gear assembly with shift forks installed.
    SMT989
Component LocationFig. fig3

Shift rod and interlock component layout

Diagram showing shift rod arrangement: Fork rod (1st & 2nd), Fork rod (3rd & 4th), Interlock plunger, Interlock ball, Check ball, Fork rod (O.D. & Rev.)
SMT992
1Fork rod (1st & 2nd)(upper)
2Fork rod (3rd & 4th)(middle upper)
3Interlock plunger(middle)
4Interlock ball(middle lower)
5Check ball(lower left)
6Fork rod (O.D. & Rev.)(lower)
Continue to MT-24

Cross References

DIS-ASSEMBLY for Gear Components

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