Nissan 200SX S13 silhouetteS13

POWER STEERING GEAR AND LINKAGE — Assembly (Cont'd) — Retainer, lock plate, tie-rods, rack stroke

ST-23prose procedure

POWER STEERING GEAR AND LINKAGE (Model PR24SC and PR26SC)

Assembly (Cont'd)

Power-steering gear assembly continued — retainer through rack-stroke check

  1. 14
    Install diaphragm spring at retainer.
    Always install retainer, spring washer and diaphragm spring in that order.
    Make sure convex end (painted white) of diaphragm spring faces outward when installing.
    Stack-up of diaphragm spring (white-painted convex face up), washer and retainer being installed in the rack-retainer bore on top of the gear housing.
    SST087B
  2. 15
    Install retainer spring and adjusting screw temporarily.
  3. 16
    Install new lock plate. Attach lock plate ② to side rod inner socket ①. Apply locking sealant to inner socket threads ③. Screw inner socket into rack ④ and tighten to specified torque. Clinch two places of lock plate at rack's groove.
    To prevent scratching the boot, remove burrs from lock plate.
    Lock plate ② attached to side rod inner socket ① with locking sealant on inner-socket threads ③; arrows indicate clinch direction. Inner socket then screws into rack ④.
    SST123B
  4. 17
    Tighten inner socket and securely bend lock plate at 2 cutout portions of inner socket.
    To prevent damage to boot, remove burrs after bending lock plate.
    Inner socket bent / clinched at the rack with two lock-plate cutout portions visible; rack assembly with tie-rod inserted.
    SST435
  5. 18
    Tighten outer socket lock nut.
    Tie-rod with outer socket showing length L and screwed length ℓ — both dimensioned for the lock-nut tightening step.
    SST093B
  6. 19
    Measure rack stroke.
    Final rack-stroke check on the assembled gear — measured length L marked at both tie-rod ends.
    SST086B
Tie-rod length LStep 18.
Refer to S.D.S.
Tie-rod screwed length ℓStep 18 — minimum thread engagement.
32.2 or moremm (1.268 in)
Rack stroke — measured length LStep 19.
Refer to S.D.S.

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